5 applications of welded wire mesh
Agriculture21 May 2024
Welded steel wire mesh is a grid-like structure composed of intersecting steel wires welded at each intersection point to form a uniform and stable pattern. This mesh can be manufactured in various sizes and configurations, tailored to specific needs and applications. The wire rods are drawn through a series of dies to reduce their diameter to the desired thickness. This process involves pulling the wire rods through progressively smaller openings, which elongates and thins the wire. The drawing process may be repeated several times to achieve the required diameter and mechanical properties. Join our community for more expert advice on steel wire mesh applications. Register today!
The cut wires are arranged in a grid pattern on a welding machine. The machine uses automatic electric resistance welding to join the cables at the intersections. This involves applying pressure and passing an electric current through the contact points, causing the wires to heat up and fuse. The result is a rigid and durable welded wire mesh with precise spacing.
The welded wire mesh undergoes rigorous inspection and quality control checks to meet industry standards and specifications, as well as checks for dimensions, weld strength, and surface finish.
1. Water filtration systems
- The wire rod is annealed to relieve internal stresses and increase its ductility after it is cold-drawn.
- Once the steel wire rod has undergone hot rolling, cold drawing, and annealing, it is ready for the final steps in wire production.
- This may include shaping the wire into various forms, such as mesh, woven wire cloth, or spiral-wound wire.
- Finally, the steel wire is coated with PVC or polyethylene to enhance corrosion resistance and prolong lifespan.
2. Partitions and enclosures
- Welded steel wire mesh creates industrial partitions and enclosures for factory safety and organisation.
- Its flexibility and customisation options tailor it to specific industrial needs.
- Workers fill wire mesh baskets with rocks, gravel, or other materials to construct gabion walls, famous for erosion control due to their flexibility and ability to conform to irregular shapes. For more detailed guides and articles, be sure to register and stay informed!
3. Animal enclosures and agriculture
- In animal husbandry, welded steel wire mesh is essential for creating durable and secure enclosures for livestock, ensuring their safety and well-being.
- Welded steel wire mesh is used in agriculture for crop protection, support structures for climbing plants, and fencing to keep pests and predators at bay.
- When galvanised or coated, the mesh made from steel wire rods is resistant to rust.
4. Reinforcement in construction
- Welded wire mesh is commonly used to support concrete structures, enhancing their load-bearing capacity and overall strength.
- In walls and floors, welded wire mesh helps distribute loads evenly and prevent structural weaknesses, ensuring longevity and durability.
- By reinforcing concrete, welded wire mesh helps prevent the formation of cracks and other structural weaknesses, maintaining the integrity of the construction.
5. Industrial applications
- In industrial settings, mild steel welded wire mesh is used in conveyor belt systems to transport materials.
- The steel wire rod is drawn into wire and then used to create steel cords or strands. These cords or strands are embedded within the conveyor belt's rubber or other material to provide strength, durability, and resistance to stretching and breaking.
- This reinforcement is crucial in conveyor belts used in mining, construction, and bulk material handling industries.
- The mesh design allows airflow and drainage, essential for transporting materials that need ventilation or are at risk of water damage.
Steel wire rods for different applications require specific mechanical properties like tensile strength, yield strength, ductility, and elasticity. For example, heavy-duty industrial applications need higher strength than decorative or light-duty applications. Industries like automotive, aerospace, and medical devices have strict regulatory requirements for material properties, quality standards, and certifications. It's crucial to consider the intended application, performance requirements, environmental factors, and regulatory standards when choosing the right type of steel wire rod. Want to stay updated? Register now for exclusive content and industry insights!