PEB technology for large-scale agricultural projects

Pre-engineered buildings (PEBs) rely heavily on steel as the primary material for their construction. Steel provides strength, flexibility, and durability, making it suitable for large-scale agricultural applications. Understanding the types of steel used in PEBs helps to highlight their suitability for agriculture. 

Steel types used in PEBs 

Structural steel 

Structural steel forms the framework of PEBs. It is used in beams, columns, and trusses to provide the necessary strength to support heavy loads. The material’s high strength-to-weight ratio allows for wide-span designs, maximising usable space without internal obstructions. 

Galvanised steel 

Galvanised steel is coated with zinc to prevent corrosion. This makes it ideal for agricultural settings where exposure to moisture, fertilisers, and chemicals is common. Galvanised steel is often used in roofing sheets, wall panels, and other exposed components. 

Cold-rolled steel 

Cold-rolled steel is used for precision components, such as purlins and girts. Its smooth surface and dimensional accuracy ensure easy assembly and a clean finish. Cold-rolled steel is also resistant to deformation, enhancing the structural stability of PEBs. 

High-strength, low-alloy (HSLA) steel 

HSLA steel provides additional strength while reducing weight. This steel is often used in critical structural elements, such as load-bearing members, to improve efficiency. Its composition ensures resistance to wear and fatigue, making it suitable for long-term agricultural use. 

Steel panels and cladding 

Steel panels are used for exterior walls and roofs. They are often coated with colour finishes or specialised paints for weather resistance and insulation. Coated steel ensures protection against UV radiation and environmental wear . 

Why steel is ideal for PEBs in agriculture 

Durability in challenging environments 

Steel structures withstand extreme weather conditions, including high winds, rain, and temperature fluctuations. This durability is essential for agricultural projects that require reliable and long-lasting buildings. 

Corrosion resistance 

Steel treated with galvanisation or protective coatings resists rust and corrosion. This is especially important in agricultural settings where humidity and chemical exposure are prevalent . 

Lightweight yet strong 

Steel’s strength-to-weight ratio allows for larger spans and taller structures without requiring heavy foundations. This supports efficient designs for grain silos, equipment storage, and livestock shelters. 

Recyclability 

The steel used in PEBs is recyclable, aligning with sustainable farming practices. Steel components can be repurposed or recycled at the end of its life cycle without losing quality. 

Ease of assembly 

Prefabricated steel components are manufactured precisely, allowing for quick and seamless assembly. This reduces construction time, which is critical for seasonal agricultural operations.  

Steel grades and standards 

IS 2062 structural steel 

This steel grade is widely used in PEBs in India due to its high tensile strength and weldability. It adheres to Indian standards, ensuring consistency and reliability for agricultural structures. 

Zinc-aluminium coated steel 

Often used in roofing and wall panels, this steel provides enhanced protection against corrosion and heat, extending the lifespan of agricultural buildings. 

Applications of steel in agricultural PEBs 

Grain silos and warehouses 

Steel frames support large storage spaces, ensuring stability under heavy loads. Galvanised steel prevents moisture ingress, protecting stored crops. 

Livestock housing 

Steel panels and frames create hygienic, easy-to-clean shelters for animals. Open spans accommodate ventilation systems and automated feeding lines. 

Processing and storage facilities 

Cold-rolled and galvanised steel components are used to construct processing plants for food packaging, ensuring durability and compliance with hygiene standards.